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Financement de l’UE (5 600 241 €) : Twin-model based virtual manufacturing for machine tool-process simulation and control Hor11/08/2015 Programme de recherche et d'innovation de l'UE « Horizon »
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Twin-model based virtual manufacturing for machine tool-process simulation and control
Europe is the world’s largest manufacturer of machine tools but this position is threatened due to the emergence of Asian countries. However, Europe has world-class capabilities in the manufacture of high-value parts for such competitive sectors like aerospace & automotive and this has led to the creation of a high-technology, high-skill industry. European machine tool builders, part manufacturers and other agents have to work together to increase the competitiveness of European manufacturing industry. Simulation tools are currently a key complement to European machine tool industry expertise but new integrated approaches are needed. The main objective of Twin-Control is the development of a simulation and control system that integrates the different aspects that affect machine tool and machining performance. This holistic approach will allow a better estimation of machining performance than single featured simulation packages, including lifecycle concepts like energy consumption and end-life of components. This integrated concept will also enhance the necessary collaboration between machine tool builders and part manufacturers. The specific industrial objectives are: • Getting machines that work as designed faster (10% reduction) • Getting production processes that work as planned faster (20% reduction) • To get a first-time-right part manufacturing (75%) • To increase production time trough model-based control (increase of 1-2%) • To reduce energy consumption (25-50%) • Improve machine reliability and increase machine up-time due to a proactive maintenance (2-4.5%) All these will contribute to reduce machine tool life cycle costs (15 %) with a reduction of O&M costs in the range of 25%. The project considers the validation and demonstrator in real production scenarios in aerospace and automotive industries. Added to this, 3 demonstrators will be set-up in three pilot lines for spreading results beyond the project end
| Comau France SAS | 393 000 € |
| Fundacion Tekniker | 736 250 € |
| Gepro Systems SL | 293 750 € |
| MARPOSS MONITORING SOLUTIONS GmbH | 488 750 € |
| Mecanizaciones Aeronauticas SA | 400 000 € |
| ModuleWorks GmbH | 490 000 € |
| Predict SAS | 400 125 € |
| Renault SAS | 651 783 € |
| Siemens Industry Software N.V. | 778 125 € |
| TECHNISCHE UNIVERSITAT DARMSTADT | 442 521 € |
| The University of Sheffield | 525 938 € |
https://cordis.europa.eu/project/id/680725
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