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Financement de l’UE (6 994 296 €) : Made-to-measure micromachining with laser beams tailored in amplitude and phase Hor 28/07/2022 Programme de recherche et d'innovation de l'UE « Horizon »

Vue d’ensemble

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Made-to-measure micromachining with laser beams tailored in amplitude and phase

"The METAMORPHA concept is a single agile USP laser micromachining platform to replace many conventional manufacturing process chains. It has the potential to eliminate thousands of environmentally damaging production processes. METAMORPHA is all-electric, all-digital, produces no waste chemicals and enables novel processes for product rework and repair. All-in-one module: The key to this agility is a combination of two cascaded spatial light modulators (SLM) and a galvo scanner resulting in the most sophisticated beam shaping and steering ever developed. This allows a single module to perform the job of several laser processing heads: e.g. polishing, milling, drilling and cutting (importantly including any wall angle). Made-to-measure laser processes: Each infeed component is scanned with a high resolution 3D sensor. A machine learning algorithm determines an individualised laser process to maximise efficiency and ensure ""first time right"". In-line process control: Data from additional online sensors are processed using an edge device running a self-learning algorithm to provide real-time feedback for system control. The ultra-fast edge-based signal processing and synchronisation are key project topics. Agile and scalable: Suitable for any standard industrial production line including 2-, 3- or 5-axis, rotating and roll-to-roll, and for scale up to parallel processing with multiple modules. The three end use cases (UCs) show the versatility and scope for replacing existing process chains: UC-1 PHILIPS: Small complex metal parts (shaving heads) requiring 90 degree wall angles. UC-2 TKSE: Large area embossing rollers and the re-writing of old rollers. UC-3 CERAT: Very hard carbide parts and refurbishment of worn parts. Sustainability assessment: A life cycle analysis (LCA) and social LCA will be carried out to quantify the environmental and socioeconomic benefits. A detailed plan for exploitation and an extensive dissemination and communication plan are in place."


Association Pour la Recherche et Ledeveloppement d'Innovations et Detechnologies Pour la Protection DEl'Heritage Environnemental, Social 317 500 €
Ceratizit Luxembourg Sàrl 385 000 €
Datapixel SL 544 875 €
Fent Innovative Software Solutionssl 453 750 €
Fraunhofer Gesellschaft ZUR Forderung DER Angewandten Forschung e. V. 1 473 553 €
Idryma Technologias Kai Erevnas 450 000 €
Laser Engineering Applications SA 1 165 312 €
Philips Consumer Lifestyle B.V. 540 500 €
Rheinisch-Westfaelische Technische Hochschule Aachen 554 181 €
Thyssenkrupp Steel Europe AG 349 750 €
Universitat Politecnica de Valencia 468 125 €
Vivid Components Germany UG 291 750 €

https://cordis.europa.eu/project/id/101057457

Cette annonce se réfère à une date antérieure et ne reflète pas nécessairement l’état actuel.